Manual Becoming Lean:Practical Steps to Build Competitiveness

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Smooth workflow. The Kanban board makes it much easier to acquire a full overview of the working processes. Furthermore, it gives you the opportunity to observe every stage of the workflow, so you can easily detect and handle bottlenecks. Continuous improvement. Just-in-time production encourages every employee to analyze current processes and offer suggestions for improvement. Simplicity and Flexibility. Just-in-time management requires your team to work and deliver small badges of tasks. It will allow you to find simple solutions for existing issues and be much more flexible, than teams that work on projects of a great scale.

The idea of having the right materials, at the right time, in the right quantities just sounds perfect. However, are there other examples, except Toyota, of successful JIT implementation? The answer is yes. Furthermore, Just-in-time has also been successfully applied in other industries different than manufacturing. The company revolutionized the way computers are built. The company was able to order materials, build a machine with exact specifications and deliver it faster than competitors who had pre-made computers in stock. There are many other examples, but the important thing is that Just-in-time production changed the way companies operate and understand the business.

This Lean philosophy allowed countless organizations to utilize more effectively their resources and achieve sustainability. Just-in-time production is more of a philosophy than a strict guideline. When properly adopted, JIT helps organizations to strengthen their competitiveness on the market. Just-in-time helps companies to:. This website uses cookies to give you the best and most relevant experience. Click accept to agree to our use of cookies and Terms Of Use or customize your preferences. Cookies are text files containing small amounts of information which are sent to your browser and stored on your computer, mobile phone or another device when you visit a website.

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Practical Steps to Build Competitiveness

Some of these cookies also help improve your user experience on our websites, assist with navigation and your ability to provide feedback, and assist with our promotional and marketing efforts. LC is not just a set of tools but is a paradigm shift how capital projects are planned, designed, delivered and operated. Lean is not a tool to cut jobs, it is a philosophy used for company growth and expansion through the development of people and processes.

What is lean? There is a myriad of definitions of lean. Keegan , p. It then works to find the best way to deliver that to the customer. Living the core values is key, with a focus on True North. To me lean is all about building the capability and capacity of people and processes using good practice. There are many other nuances to lean which equate to far more than eliminating waste.

4 Examples of Lean Manufacturing Practices

In other words, lean is a term that relates to a proven way of doing business, entirely focused on maximising customer value through relentless elimination of all forms of process waste and ensuring that value-adding activities in the value stream are completed in the most efficient and time-effective manner.

The objective is to investigate and examine professionals understanding of lean and LC theory. It was shown to be the case. The survey results helped form the basis of the questions for three focus groups that took place before a guest lecture by Howell Could you explain your answer? Six expert interviews were undertaken to triangulate the responses of the other participants and the literature. Systematically and thematically sorting the data into codes allows appropriate data analysis to be conducted, condensed and generalised into specific codes Naoum, It is a qualitative analytic method.

They advocate in regard to qualitative research that thematic analysis is a useful and flexible method of analysis. Ryan and Bernard , Boyatzis and Holloway and Todres, all argue that thematic analysis should be used as part of a broader qualitative study.


  1. Examples of Lean Manufacturing in Practice.
  2. Presentation from BWF Members Day 2013: Lean Manufacturing;
  3. Process Efficiency and Lean Manufacturing;
  4. Building a competitive advantage with lean thinking - Planet Lean!
  5. Competitiveness | Scribd.

Braun and Clarke analysis consists of six stages to analyse qualitative data from the observations, surveys, focus groups and interviews. The stages are 1 transcribing and reading over interview notes; 2 generating initial codes; 3 searching for themes and developing sub-codes; 4 reviewing themes; 5 defining and naming themes; and 6 producing the report.

Coding Braun and Clarke argue that thematic analysis supports a flexible theoretic approach towards analysing qualitative data and that there is no right or wrong approach. An inductive or theoretical approach can be taken or indeed a combination of both. On the other hand the theoretical deductive way is driven by the researchers experience with theory and helps to provide a more detailed analysis. This research combines both inductive and deductive methods.

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Be Lean, Become Agile | | Quality Magazine

The number of references to each theme is the second number in each bracket. These themes were then subdivided into sub codes. Table 1 outlines some of the codes that were generated and the analysis of qualitative data. Where applicable, the number of sources and references are shown in brackets on the right of Table 1. Table 1 synthesises the analysis of literature and primary data observational research, surveys, focus groups and interviews - including thought leaders.

It illustrates inconsistency between lean theory and current practice.

What is Lean?

This paper concentrates on professionals understanding of lean and LC theory and how this compares to current practice. Further research and data will be gathered through semi-structured interviews and observational and ethnographic research. A year spent training, coaching and facilitating teams involved in the procurement, design and construction of capital projects in the USA will form the basis of future research. No single project or marriage will be the same.

What works for one may not for another. Rather, the path ahead is unclear. Successful AEC projects and marriages require teamwork and there will be challenges along the way. Simply implementing LC does not guarantee success. Project success is dependent on team success and collaborating together Phelps, Changing organisational culture and mind-sets is difficult.

The brain naturally finds it hard to change our routines Rother, ; Liker, a. Transforming organisational culture is not a task that can be delegated to a single entity or an outside consultant. Leaders need to be developed at all levels in an organisation. Committing to self-development is another important initial step in any lean journey Liker, b.

Engaging people at all levels helps to build a better, safer and happier environment for everyone to work in. To assure lean is sustained, the soft skills relating to the theory of LC such as leadership, empathy, motivation and collaboration will be required. The analysis detailed in Table 1 strongly suggests that current practice does not follow lean and LC theory as strongly as it should.

A paradigm shift is required towards the current approach to planning, designing, delivering and operating AEC projects. Bellingham, WA: Fastcap Press. Alberts, D.

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Ballard, G. Lean construction: how it all began. Transforming qualitative information: Thematic analysis and code development. Thousand Oaks, CA: Sage. Looking for You. Kate Perry. My Philosophy for Successful Living. Jim Rohn. Daring Greatly. Why Not Me? Mindy Kaling. When Breath Becomes Air. Paul Kalanithi. Amy Cuddy. Furiously Happy. Jenny Lawson. Robert Puff. Half Way Home. Hugh Howey. Amy Morin. Easy Money. Gail Vaz-Oxlade. Management Tips. Harvard Business Review. All the Money in the World. Dan Harris. Zero to One. Peter Thiel. Yes Please. Amy Poehler. The Art of Mindfulness. Thich Nhat Hanh.

The Girl on the Train. Paula Hawkins. Sophia Amoruso. How to win friend and influence people. Dale carnegie. Greg McKeown. Playing for Keeps. The Magic. Rhonda Byrne. Joshua Becker. Covey Book Summary. Sheri Franklin. Salt Sugar Fat.


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